Building Hardware Resource

A combination lock is a type of lock in which a sequence of numbers or symbols is used to open the lock. Combination locks are widely used in our daily life. You may sometimes be puzzled like me: how can they work so efficiently with just several numbers or symbols? Let follow Marshall Brain to unlock the secrets of a combination lock.

Here is the lock we will be exploring:

When you get inside a lock, you’ll find a collection of parts like this:

There are three cams in a typical combination lock. In this lock one of the cams is metal and is bonded directly to the turning face of the lock. The other two cams are plastic. There are two plastic spacers that fit between the cams:

They fit on a shaft molded into the back of the lock with a spring pressing the stack of cams together when the lock is assembled. The spring provides friction between the cams to hold them in place.

The cams each have one tooth on each side, and these teeth engage as the cams rotate:

The purpose of the cams is to control a latch that engages the end of the lock’s hasp. The cams each have an indentation in them. When the indentations align properly the latch is able to fit into the indentations and release the hasp:

Otherwise the latch engages the hasp like this:

If you have used a combination lock before you know the drill: “Turn the dial clockwise two full rotations to the first number of the combination. Then turn it counter-clockwise past the first number to the second number. Then turn the dial clockwise to the third number and the lock will open.” You can now see why you have to do that. Turning the dial 2 full revolutions gets the teeth of all three cams engaged, so the three cams are turning in unison. Now when you turn counter-clockwise only the top cam is rotating. As you go past the first number, the first cam’s tooth engages the second cam, so now the two cams are moving. The friction provided by the spring, however, keeps the third cam in its position. When you turn the dial clockwise again, only the top cam rotates. Once all three indentations are aligned properly by this process, the lock opens.

You could, in theory, stack up 4 (or 10) cams if you wanted to. It would make for a tedious session opening the lock, but it would certainly be secure!

After reading this instruction, I’m sure you’ll achieve a better understanding of the principle of combination lock.